Tooling
Tool and jig design & manufacturing & repair
The complexity and competitiveness of our plastic injection moulding services are supported by our own tool design & manufacturing workshop, where the complete range of technologies are available. Our long experience in this activity goes back to the years of foundation of the company. The traditions, highly qualified design & process engineers, skilled workers, advanced design software (Solid Works; Siemens NX, AutoCAD Pro Engineer), computerized activities and high-precision erosion and milling machines guarantee high quality of the tools produced.
VIDEOTON Bulgaria, through its company "VT Bulplast", provides maintenance, repair, and modifications of the customers’ tools used in running projects, but it also delivers integrated tooling solutions to customers from design to cost-effective manufacturing.
Complex 3D design
- Solid Works; Siemens NX, AutoCAD Pro Engineer,
- Parallel Engineering,
- Fully computerized activities,
- Organization of the human and machinery resources,
- Parallel procurement of materials, normalized elements, and cutting tools,
- Use of renowned brand name steels: ESCHMANNSTAHL, THYSSEN, and others under DIN standards;
- Use of database with standardized elements provided by HASCO, EOC NORMALIEN, STRACK, etc.,
- Design and manufacturing of injection molds with hot runner systems supplied by HASCO, STRACK, MOLDMASTER, and THERMOPLAY.
- Parallel work in a team of highly qualified design & process engineers and workers;
- Common database for different projects
Type of tools we manufacture
Type | Overall dimensions mm (max) | Weight kg (max) | Used for production of parts made of the following materials: |
Injection moulds | 650x500x500 | 1300 | Thermoplastics, rubber |
Jigs & fixtures for machining, control and assembly; stamps; vacuum molds | Steel, non-ferrous metals, plastics |
Tool production equipment includes:
- CNC Milling Machines,
- Electrical Discharge Machines (EDM) – Die-Sinking and Wire-Cut,
- Jig Boring Machine,
- Surface, Cylindrical and Coordinate Grinding Machines,
- Lathes precise & universal,
- Laser Welding Machine.
Measuring equipment:
Name | Manufacturer | Type | Technological parameters |
3D measuring machine | Leitz | WPM 864 | 800 x 600 x 400 mm |
Profile projector | Hauser | H602 | 180 x 90 mm |
Universal measuring microscope | Hauser | H302 | 100 x 60 mm |
Universal measuring microscope | Hauser | H302 | 100 x 50 mm |
Height gauge | TESA | Micro-Hite | 0 - 500 mm |
Height gauge | Mahr | Digimar 817 C | 0 - 500 mm |
Optical 3D Measuring Machine | HEXAGON |
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Color measurement | HUNTERLab | ColorFlex | Diffuse/ 8° (sphere) |
Our Customers:
ABB, DUNGS, HONEYWELL, LEGRAND, LEM, LIEBHERR, SENSUS/XYLEM
